The backbone
Frame
An all-new hydro-formed, laser-cut, and hand-welded frame forms the backbone of the 2025 KTM 450 RALLY REPLICA. Constructed with precisely calculated parameters of longitudinal and torsional flex, the frame provides exceptional rider feedback, energy absorption, and straight-line stability - all of which are crucial for rally racing. To achieve this, the rotating mass, forged steering head connection, and most of the frame tubes have been completely re-positioned., along with the tube wall thickness, for maximum reliability and specific rigidity in high-stress areas. The frame is finished with a long-lasting and eye-catching powder coating, while the rear self-supporting 16-liter fuel tank doubles as the subframe.